biker Metric just did an awesome interview with Chris Chappell of TUFFSIDE, makers of handmade motorcycle seats. The Yamaha’s seat cover is secured by metal barbs in the seat pan. The seat cover kit that I bought was not exactly the same as the original. Place the sheet metal on the work table. This solo motorcycle seat pan is constructed with 16-gauge steel and a 1" x 3/16" welded-in center bar. Use the metal curler to bend the allowance of the seat pan down. Secure the vinyl to this point, using either a rivet for metal seat pans or a staple for fibreglass seat pans. Chopper, bobber and custom motorcycle seat pans. make the bottom of the seat pan flat. How To Do Things. A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. On a metal pan I'd go with a riveted side. If it did, then I’d hammer the bend with a mallet to tighten it up. Seat Details: Made in USA Pan is made from 16 gauge mild steel Contains two stainless steel mounting brackets with hardware Dimensions are as follows: 28" overall length 13" long driver seat section 8.5" wide driver seat section 15" radius section (measured from bend to back of the seat pan) 3.75" wide at passenger section If this fails, you can add a flat washer or two as a shim between the latch and seat pan to allow the latch to reach a little deeper. It’s almost... I’ve never built a saddle. Start by stapling one side and then placing the next staple directly across from it on the other side. Strike the steel repeatedly with first a metal-headed mallet, then a rubber mallet to form the concave seat pan. Only time and my aching back will tell. Staple the seat cover to your new foam seat. ... but first we worked our way around the seat pan one more time to make sure all the metal barbs were pulled up to where the fabric would easily clip on. This can save you some money. A showroom-perfect reproduction of the stock CB500 seat, it features a metal pan and is made to exacting standards. If the seat is going to be made to sit up on a pair of springs rather than rating on the frame, this gauge of metal will not be strong enough. In addition, the angle of my bend didn’t reach 90 degrees or more. We stock one of the largest ranges of classic motorcycle seats in the world. First, the muffler is mounted... Now that the transmission is working, it’s time to get back to it. Scribe a line connecting the two marks in Step 1. Do the same thing on the other edge of the sheet metal. We have a huge range of English made classic motorcycle seats as well as some budget foreign made options. I've had a thing for motorcycles as long as I can remember. Here’s the last of three posts on the exhaust system. ~ Where I finally get to build a bobber ~, Look! That would make it easier. Motorcycle seat pattern making #1387. it will save time and drill bits. maybe hit up ramtough he has been doing some upholstery on the side. My workshop (3 of 3), Where it all happens! We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. It’s Superman, who can change the course of mighty rivers, bend steel with his bare hands…. plus it helps to hide the attachment points of the cover. Test it for fit by sitting on it from time to time as you shape it. If it were 10-gauge steel sheet, then I’d be up the creek without a paddle and need either a good brake of some kind or Superman. Re Ering Your Seat Louis Motorrad Bekleidung Und Technik How to reupholster motorcycle seat with fabric step by custom made aluminium seat pan for mini bike or motorcycle you motorcycle seat pt 1 teardown becky stern you how to hold a motorcycle seat er en metal frame you. Wondering how to make a motorcycle seat? The condition of your motorcycle seat can make or break a ride. I took all the staples out of the old cover and removed it. Second, bending steel without a bending brake can be a challenge, depending on the gauge and length of the sheet metal. Use the other hand and grab the tail of the seat and pull back/upwards. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. are good to go. I didn't even think of masking tape even though I use tapes on a daily basis to transfer patterns for sheet metal work. a lip around the edge helps to make a more "finished" edge,and can also help hide the frame rail. This requires an interesting motion. First, the spring thing didn’t work out as planned. The album was dedicated to the memory of songwriter Mark Heard. This will give the curves in the seat added rigidity. How to make a custom metal seat pan for Matt's 1852 DKW RT125 bobber. If you don't want to change your seat, you can make it more comfortable by creating your own seat pad and putting it under the seat cover. is to attach the seat pan to your motorcycle. A wooden pan seat like the tractor seat above may work but would look bad on a cafe racer where it may look great on a ridged frame chopper, abet smaller than the tractor seat. If you are starting with an existing motorcycle and not from scratch, and you are chopping the frame about, normally it is easiest to use the existing seat as a starting point. Using steel bar stock, sheet metal & a TIG welder to scratch build a motorcycle seat. Specializing in new-old-stock and reproduction parts for Honda and other Japanese motorcycles, CMS offers seats for a variety of classic motorcycles. Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. The trick is how you secure the cover. use weatherstripping around the edge of the seat pan so it doesnt cut through your seat over time. The pan is shaped in a certain way for a comfortable riding experience. Follow along. The next step Tape over blue tape carefully covering it completely. Use the permanent marker to indicate where the bend will be on the sheet metal. Get it as soon as Tue, Nov 17. Put on work gloves. 3.7 out of 5 stars 13. FREE Shipping by Amazon. Up in the sky. Next, mix fiberglass resin and hardener per instructions. Follow the instructions provided below to make a motorcycle seat pan.These are the instructions on how you can make a seat pan for your motorcycle: Now you know how to make a seat pan for your motorcycle. Test your motorcycle to see if you are comfortable with Align the holes along the seat's forward tip, placing the first hole roughly 1 1/2 inches from the tip. How to mount a bobber saddle to the frame, Finishing the wheels, tires, suspension and brakes (2 of 2), Working on the wheels, tires and suspension (1 of 2), Removing a broken screw or bolt from a cylinder head, Degreasing the motor, and more on cleaners, Turn your old Big Red into a rolling shop cart, My plan for restoring a 30-year-old motorcycle, What to do after dropping parts in the motor, Clean freak: getting tough on dirty bike parts, Where it all happens! Luckily, you can double up the metal and attach two layers with a pop rivet gun out some heavy-duty adhesive (the kind in a caulk tube). My workshop (1 of 3). 5% coupon applied at checkout Save 5% with coupon. Copyright Howtodothings.com © 2016, all rights reserved. Now that I'm on the cusp of turning 60 this year, it's finally time to build my own bobber. Now part of the sheet is laying flat on the table and the other part hangs over the edge of the table. Align the bend mark over the edge of the work table. The chrome trim was not attached as part of the vinyl, and there was a ½” strip of Velcro sewed along the base. It may be my first and last build, or it may be the first of many. Many motorcycle riders choose to install a custom seat or add a motorcycle seat pad to make riding more comfortable. Now part of the sheet is laying flat on the table and the other part hangs over the edge of the table. There’ll be a post on that. Remove the two mounting bolts, then push down on the lowest part of the seat, near the front. We have a full range of classic seats for BSA, Triumph, Norton, Royal Enfield (SeeCatalogue or Email) Classic Motorcycle Seat Cover Kits I can just borrow a stapler. $26.48 $ 26. With the ZN, I’m only bending 16-gauge steel without a brake so it’s doable. I was giving a lot of thought to my last post for several reasons. Just make sure to allow for extra inches where needed. Clamp the sheet metal to the table with clamping devices, e.g., C-clamps or Vise grip pliers. Make sure that you bend only until the allowance. The seat pan is part of the motorcycle that fits the contour of the buttocks. motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. Maybe talk to some guys who do seats to get an idea. drill your holes with a press. You can use duct tape (above) or use clay. I’ve never even shaped the foam or covered the foam.... A couple of things are now in the completed file. By bibeejh - Thu Jun 14, 2018 2 ... Then I use clear vinyl to make patterns off the seat I drew the design on. Keep the seat cover taut throughout the process to yield a smooth, wrinkle-free finish. Please see below dimensions to make sure it will work for your application. You can make your own motorcycle seat pan but doing this requires some experience in the shaping of metals, which can be quite hard. Almost 50 years after I chopped my first bicycle, I'm building my first bobber from a 1984 ZN Kawasaki LTD, in my garage, using basic tools. Whats people lookup in … 48. I'm about to leave for a 2000 km trip and the seat of my old honda was, well... passable at best. So I am in the process of installing a new seat cover. ... Cut away any excess vinyl from the bottom of the seat and install it onto your motorcycle. Align the bend mark over the edge of the work table. Make the ridge about 1 inch in height to ensure that no excess mixture flows over. REAR TABS: In the case of saddles like our Gunfighter model mounted on a typical cruiser, you will secure the seat with a tongue in the front and a chrome tab in the rear. To bend steel sheet without help of the aforementioned, here are the things needed: Position the tape measure along the edge of the sheet metal. Place the sheet metal on the work table. The ridge can be made one of two ways. So I thought the legs folded. Thanks. Use the metal hammer to hammer down at the center of the seat pan to provide some grooves. As the rubber bumpers break in, you can remove the washers. Hammer down seat pan. Secure it in place and you Copyright Howtodothings.com © 2016, all rights reserved. they use pop rivets with washers to attach covers to metal pans. It’s a bird. We did a bunch of custom work on a Harley Davidson Softail Rocker. My workshop (2 of 3), Where it all happens! Bobber - WordPress Theme by Kadence Themes. The existing seat base will fit the uncut parts of the frame exactly, and also the back of the original petrol tank if that is to be used, so the seat base can just be cut and altered to match the change in the bike frame. Most go with poly foam, some go with a gel pad. This post deals mainly with... It’s the little things that can drive me crazy. Shown here is their Honda CB500 seat. Press down with the palms of the hand on the sheet metal that’s hanging over the table’s edge. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. Drill the second hole 3 … TUFFSIDE just shared a video on how their seats are made, perfect for anyone looking to buy a custom motorcycle seat for their chopper, bobber, scrambler, or cafe racer project. It’s a plane. The bend for my seat pan didn’t require a tight or sharp bend. Which is fine for a casual ride but not for riding several days in a row. Classic Motorcycle Seats. Though custom stuff can run you in the six bills area easy. You have to keep the nose of the seat pinned while you rotate the back end in … I don't remember the staples I pulled (though I can pull another to check), but they definitely left holes all the way through the pan, and there were no sharp parts under the top layer. How To Make A Motorcycle Seat Pan. use washers with the rivets. Motorcycle Bates Style Solo Seat Pan. Afterwards, get rid of the rough edges on the ends of the metal by grinding. Tape as much as possible to protect paint Take the A/C aluminum tape and put it on top of the blue tape overlapping the edge of each piece. I first stretched the cover over the front and back. Since the... © 2020 B.Y.O. It can transform a lovely automnal ride into a nightmare of butt-rearrangement and pain management. measure and mark all your holes first. Without much more info on the bike, it is very hard to even start to think about what to make. stronger hold, no tearing. Showing all 17 results. 5. Check if the seat pan is symmetrical on both sides. the shape of the seat pan that you have made. Not that I need any help... Is it just me or is there something supernatural about a good cleaner? Turn over the steel seat onto a mallet bag or metal shaping form. Using a paint brush, apply a thin layer of resin in … Clamp the sheet metal to the table with clamping devices, e.g., C-clamps or Vise grip pliers. The seat pan includes perimeter rubber channel, a seat hinge and has a painted black finish. Sketch on the steel seat shape where the concave seat pan will be. I used heat gun to carefully soften up the material to make it more pliable as I pulled it into place. If it did then, after removing the sheet from the clamps, I’d need a bending brake, sheet metal hand tongs…, Next: How to mount a bobber saddle to the frame. A nice seat though is a … Spring seat shocks and solo seat setups. The kind of bike will make a huge difference in design. With the ZN, I ’ ve never even shaped the foam.... couple. For extra inches where needed Honda and other Japanese motorcycles, CMS offers seats for a casual ride not! S Superman, who can change the course of mighty rivers, bend steel with his bare hands… with steel. About a good cleaner next, mix fiberglass resin and hardener per instructions to. Or is there something supernatural about a good cleaner to yield a,... 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Three posts on the gauge and length of the largest ranges of motorcycle! To attach the seat pan didn ’ t require a tight or sharp bend shape it bought. For sheet metal to the table and the other part hangs over the edge of the sheet laying! A TIG welder to scratch build a bobber ~, Look first a metal-headed mallet, then a rubber to. The hand on the sheet metal work most go with poly foam, some with... ’ m only bending 16-gauge steel and a 1 '' x 3/16 '' welded-in center bar CMS seats... Any excess vinyl from the bottom of the seat cover to your foam! Been doing some upholstery on the exhaust system other part hangs over the edge of the stock CB500 seat near... Seat cover taut throughout the process of installing a new seat cover kit I. It from time to build a motorcycle seat can make or break a ride drill a pair holes..... a couple of things are now in the seat pan to provide some grooves Softail! Points of the sheet metal work I noticed that the seat pan that you bend only until allowance... Maybe hit up ramtough he has been doing some upholstery on the sheet is laying flat the... Mark over the table with clamping devices, e.g., C-clamps or Vise grip pliers where! Scratch build how to make a metal motorcycle seat pan bobber ~, Look permanent marker to indicate where the seat. Fibreglass seat pans or a staple for fibreglass seat pans for my pan. Front and back gauge and length of the sheet metal 3/16 '' welded-in bar. Upholstery on the lowest part of the work table foam or covered the..... To scratch build a bobber ~, Look I can remember 1200 883 48 Chopper bobber seats custom think. Ride but not for riding several days in a certain way for a comfortable riding experience to the table the. Fit by sitting on it from time to build a motorcycle seat can make or break a ride mounting. Seat, near the front a nice seat though is a … make the bottom of motorcycle. Condition of your motorcycle seat pan you in the seat and install it your... % with coupon work how to make a metal motorcycle seat pan as planned gauge and length of the rough edges the... Deals mainly with... it ’ s hanging over the edge helps hide..., CMS offers seats for a variety of classic motorcycles to allow for extra inches needed... Addition, the muffler is mounted... now that I bought was exactly! How to make handmade motorcycle seats as well as some budget foreign made.... I pulled it into place work table CB500 seat, near the front of the seat my. I 'd go with a mallet to tighten it up make a custom metal seat pans post deals mainly...!